How does a turbocharger work

A turbocharger is a device that increases an engine’s power output by forcing extra air into the combustion chamber, allowing more fuel to be burned and thus generating more power. Here’s a breakdown of how it works:

  1. Exhaust Gas Energy: The process starts with the engine’s exhaust. As the engine runs, it produces hot, high-pressure exhaust gases that exit through the exhaust manifold.
  2. Turbine: These exhaust gases are directed into the turbocharger’s turbine side. The turbine is essentially a fan-like wheel that spins when the exhaust gases flow over its blades. This is the first key component of the turbocharger.
  3. Compressor: Connected to the turbine by a shaft, the compressor is another fan-like wheel on the opposite side of the turbocharger. As the turbine spins (powered by the exhaust), it drives the compressor at the same high speed—often exceeding 100,000 RPM.
  4. Air Intake: The spinning compressor draws in ambient air from outside the vehicle, compresses it, and forces it into the engine’s intake manifold. This compressed air is denser, meaning it contains more oxygen molecules per unit of volume.
  5. More Fuel, More Power: With more oxygen available in the combustion chamber, the engine’s fuel injection system can add more fuel to the mix. This richer air-fuel mixture burns more efficiently and powerfully, boosting the engine’s horsepower without increasing its size.
  6. Wastegate (Control): To prevent over-pressurization (which could damage the engine), most turbochargers include a wastegate—a valve that diverts excess exhaust gas away from the turbine when the desired boost level is reached.
  7. Intercooler (Optional): Often, the compressed air gets hot, which reduces its density. Many turbocharged systems include an intercooler to cool the air before it enters the engine, further improving efficiency and power.

In essence, a turbocharger uses “wasted” energy from the exhaust to recycle into more power, making engines more efficient and potent. It’s a brilliant way to get more bang for your buck from a smaller engine!